Cleanroom and ESD garments: how to launder them, how often to change, when to retire them

Cleanroom and ESD garments only work when they are clean, the right size and still conductive. Under ANSI/ESD S20.20, static control garments must have a point-to-point resistance below 10¹¹ Ω (measured per STM2.1). PRIMEAG supplies ESD garments in carbon-stripe fabric at 10⁶–10⁹ Ω, with a resistance report per lot.

Summary
  • Change per area rules: cleanrooms usually change daily or per shift; write it into the procedure.
  • Launder correctly: no fabric softener, no chlorine bleach, temperature per the manufacturer’s instructions.
  • Test periodically: use a resistance meter to check sample garments after laundering.
  • Retire: torn, shedding, broken zipper, or measuring above the limit.
White hooded ESD cleanroom coverall, front and back
Hooded coverall – the most common garment in electronics factories
Blue ESD smock with conductive fiber stripes and elastic cuffs
ESD smock: conductive carbon stripes, elastic cuffs
Light blue and navy ESD jacket-and-trouser sets with elastic cuffs and ankles
Two-piece ESD sets in two colors to distinguish departments
Hooded coverall
Hooded coverall
Two-piece suit with cap
Two-piece suit with cap
Long ESD smock
Long ESD smock

Why garments lose their effectiveness

Cleanroom fabric is continuous-filament polyester that sheds little; carbon fibers are woven in stripes or a grid to dissipate charge. Three things ruin them: incorrect laundering (fabric softener coats the fibers, harsh detergents damage the carbon fibers), wearing too long (dust, lint and sweat build up) and mechanical damage (tears, fraying, broken zippers exposing the clothing underneath).

1. Change frequency

There is no single figure for every factory; each area sets its own rule based on cleanliness class and test results. ISO 6–8 cleanrooms usually issue a clean set every day or every shift. EPAs without cleanliness requirements may change less often, but garments must still be laundered regularly. Each person should have at least 2–3 sets in rotation: one being worn, one in the laundry, one spare.

2. Laundering correctly

  • Wash separately, never together with ordinary clothing.
  • No fabric softener, no chlorine bleach.
  • Washing and drying temperatures per the manufacturer’s care label.
  • Higher-class cleanrooms should use a cleanroom laundry service with clean bagging after washing (see IEST-RP-CC003 on cleanroom garment systems).
  • Close zippers fully and turn garments inside out to reduce fraying.

3. Gowning correctly

Gown in the changing room, from top to bottom: the hood with bib first, then the coverall, with the hood bib tucked inside the collar, and shoes last. The garment must not touch the floor while being put on. Take it off when leaving the clean area – never wear it to the canteen or restroom – which is why many sites choose two-piece jacket and trouser sets for ISO 7–8 areas to make shift breaks easier.

4. Periodic resistance testing

After a number of wash cycles, take sample garments and measure point-to-point resistance (sleeve to sleeve, sleeve to body) with a surface resistance meter. Record results by lot. A lot whose resistance is trending upward is a sign that the whole lot will soon need replacing.

Carry clean garments from the laundry to the changing room in a zipped ESD fabric shoulder bag, keeping separate bags for clean garments and garments waiting to be washed.

Anti-static carbon-grid fabric shoulder bag with two zipped compartments for cleanroom garments
ESD fabric shoulder bag with two zipped compartments
Blue carbon-stripe ESD fabric bag with shoulder strap and zip for cleanroom items
Carbon-stripe ESD fabric bag with shoulder strap
Worker in a cleanroom garment carrying a blue anti-static fabric bag
ESD shoulder bag used with cleanroom garments

When to retire a garment

SignAction
Torn, holed, frayed seamsRetire (cleanroom); in an EPA it may be patched if the conductive stripes are not affected
Broken zipper or snapsRepair or retire – an open garment exposes ordinary clothing underneath
Resistance above the specified limitRetire the whole lot after a confirmation re-test
Stains that will not wash out, shedding lintRetire
Exceeded the number of wash cycles in the manufacturer’s instructionsReplace as planned

Food and pharmaceutical industries

Food and pharmaceutical production areas focus on controlling contamination from people: hair fully covered, color coding by area to prevent cross-traffic, garments removed when leaving the area. ESD is usually not required, but the principles of laundering, changing and retiring are the same.

How to get started

  1. Write change rules for each area and post them in the changing room.
  2. Calculate the number of sets per person from the laundry cycle.
  3. Number garments or lots to track wash cycles.
  4. Test sample resistance periodically and keep the records in the ESD file.

All colors and sizes are stocked and delivered within 24–48 hours in Ho Chi Minh City, Binh Duong and Dong Nai. See also: resistance testing for incoming inspection of ESD supplies and dust control at clean area entrances.

Instead of measuring each garment by hand, plants in Ho Chi Minh City, Binh Duong and Dong Nai can call PRIMEAG to measure resistance free of charge, including the garments, shoes, chairs and work surfaces in that area.

Frequently asked questions

How often must cleanroom garments be laundered? It depends on the cleanliness class and factory rules; ISO 6–8 cleanrooms typically issue a clean set every day or every shift. Each person should have 2–3 sets in rotation.

Can fabric softener be used when laundering ESD garments? No. Fabric softener coats the fibers and changes their conductive properties; chlorine bleach must not be used either. Launder according to the manufacturer’s care label.

How do we know ESD garments still comply? Measure point-to-point resistance periodically per ANSI/ESD STM2.1; S20.20 requires less than 10¹¹ Ω. Replace any lot that measures above the limit.

Updated: 23 October 2026 — PRIMEAG engineering team

PRIMEAG Co., Ltd. – Room 10, Mezzanine, Dai Thanh Binh Building, 911-913-915-917 Nguyen Trai, Cho Lon Ward, Ho Chi Minh City, Vietnam
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Written by the PRIMEAG engineering team

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Updated: 2026-10-23